To
study the effect of manufacturing tolerance on the heat transfer and thermal
stress, based on the manufacturing samples of first wall (FW) for the water-cooled
ceramic breeder (WCCB) #3 blanket, the manufacturing tolerance is divided into
three classes: size, site and shape tolerance. The simulation results show the influence
of manufacturing tolerance on heat transfer and thermal stress is acceptable.
However, considering the coupling of three kinds of tolerance, compared with
the ideal design, the mass flow rate reduces by 72.5% and pressure drop
increases by 24.2% due to the change of channel size and shape; the maximum temperature
of structural steel is 532.6°C, which meets heat transfer requirement, but it
increases by 119.2°C and the temperature allowance is only 17.4°C. Therefore,
in actual manufacture, the first wall flow channel size should not less than
6mm, the depression depth should not exceed 2.5mm and the front wall distance
should not exceed 5mm.