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核工业西南物理研究院 ›› 2025, Vol. 45 ›› Issue (2): 212-219.DOI: 10.16568/j.0254-6086.202502013

• 核聚变工程 • 上一篇    下一篇

基于测量数据的虚拟装配技术在ITER校正场线圈装配中的应用

袁  忠1,顾永奇*1, 2,郑元阳1,王  琳1,邓  磊3,马国江3   

  1. (1. 中国科学院等离子体物理研究所,合肥 230031;2. 中国科学技术大学,合肥 230031;3. 中国核工业二三建设有限公司,北京 101300)

  • 收稿日期:2023-08-29 修回日期:2024-09-10 出版日期:2025-06-15 发布日期:2025-06-13
  • 通讯作者: 顾永奇(1986-),男,河南周口人,高级工程师,在读工程博士研究生,主要从事精密准直测量定位技术研究。
  • 作者简介:袁忠(1994-),男,安徽舒城人,工程师,主要从事大尺寸精密准直测量技术研究。
  • 基金资助:
    国家自然科学基金(12105185);中国科学院项目(O75ETY9)

Virtual assembling technology for ITER correctioncoil assembly based on measurement data

YUAN Zhong1, GU Yong-qi1, 2, ZHENG Yuan-yang1, WANG Lin1, DENG Lei3, MA Guo-jiang3   

  1. (1. Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031; 2. University of Science and Technology of China, Hefei 230022; 3. China Nuclear Industry 23 construction CO., LTD, Beijing 101300)

  • Received:2023-08-29 Revised:2024-09-10 Online:2025-06-15 Published:2025-06-13

摘要:

ITER底部校正场线圈(BCC)的预装配是继PF6/PF5线圈预装配后,ITER总装现场又一个大型磁体线圈装配的关键里程碑。由于BCC将预装在PF6和馈线环之间,装配间隙狭小,以及其自身形状的不规则性和装配精度要求高等因素,导致BCC的吊装定位成为施工难点。因而发展了基于准直测量数据的虚拟装配技术。根据ITER预装大厅内已安装部件的空间位置测量数据、基准分布和通视条件,利用BCC交付时的轮廓测量数据,对线圈及支撑进行虚拟分析和位置调整,优化吊装路径,模拟分析吊装测量过程,并合理规划装配间隙,以保证线圈的吊装安全和准确定位。6个BCC的成功预装,验证了基于测量数据的虚拟装配技术的可行性。

关键词: ITER底部校正场线圈, 虚拟装配, 准直测量, 测量模拟分析

Abstract:

The pre-assembly of ITER bottom correction coils (BCCs) is a key milestone of large magnet coil assembly after PF6 / PF5 coil pre-assembly in ITER Pit on site. Because the BCCs should be installed between PF6 and the feeder rings, the assembly positioning of BCCs becomes a difficult construction with the narrow assembly gaps, the specific shape, and a high accuracy requirement of assembly. Therefore, the visual assembling technique based on alignment and measurement data was developed. According to the position measurement data of the positioned parts, the distribution of data, and the condition of sight lines in ITER Pit, using the delivered measurement data of BCC profile, the visual analysis, the position adjustment of the coils, and supports are performed, the lifting paths are optimized, the measurement process during lifting is simulated, and the assembly gaps are planed reasonably, to ensure the lifting safety and the positioning accuracy of the coils. The pre-assembly of six BCCs was successfully completed, the feasibility of the visual assembly technology based on measurement data was verified.

Key words: ITER bottom correction coils, Visual assembling; Alignment and measurement, Simulation and analysis of measurement

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